Can your water-injected screw compressor achieve greater efficiency and reliability?

The water-injected screw compressor was developed as a water-injected, oil-free screw compressor. For many users, this seemed an interesting solution to provide oil-free air without the complexity of classic dry screw compressors. However, after several years of use, some questioned its long-term performance.

What are users asking questions about?

For companies with water-injected screw compressors, we sometimes hear the following questions returned:

How long does the original screw block last? Are there situations where it needs to be replaced early?

How flexible is the compressor’s control range? Does the water-lubricated bearing restrict operation at part load?

How maintenance-sensitive is a water-injected system? And what does that mean for reliability over time?

For those with these questions, a retrofit may offer an interesting alternative.

A retrofit with modern technology: a smart step forward?

We offer a retrofit solution where the original screw block and drive of the water-injected screw compressor are replaced with:

♦ an efficient, robust screw block based on industrial applications

♦ a synchronous permanent magnet motor (PM motor) with wide control range and high efficiency

This retains the existing housing, cooling and connection – only the heart of the compressor is renewed.

The water-injected screw compressor was developed as a water-injected, oil-free screw compressor. For many users, this seemed an interesting solution to provide oil-free air without the complexity of classic dry screw compressors. However, after several years of use, some questioned its long-term performance.

What are users asking questions about?

For companies with water-injected screw compressors, we sometimes hear the following questions returned:

How long does the original screw block last? Are there situations where it needs to be replaced early?

How flexible is the compressor’s control range? Does the water-lubricated bearing restrict operation at part load?

How maintenance-sensitive is a water-injected system? And what does that mean for reliability over time?

For those with these questions, a retrofit may offer an interesting alternative.

A retrofit with modern technology: a smart step forward?

We offer a retrofit solution where the original screw block and drive of the water-injected screw compressor are replaced with:

♦ an efficient, robust screw block based on industrial applications

♦ a synchronous permanent magnet motor (PM motor) with wide control range and high efficiency

This retains the existing housing, cooling and connection – only the heart of the compressor is renewed.

Retrofit of an old Atlas Copco industrial air compressor for improved performance and efficiency.

What are the benefits to you?

Turn your old compressor into a modern powerhouse

Our retrofit solution transforms an unreliable installation into a energy-efficient and forward-looking compressor. You keep the housing, coolers and connector – but what really counts, we completely refurbish.